Compressor map

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Revision as of 03:21, 13 September 2006 by Nyet (talk | contribs) (→‎Air Flow)
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Example compressor map.gif
Pressure ratio (y-axis)
The absolute inlet pressure divided by the absolute outlet pressure.
Mass air flow rate (x-axis)
The mass of air flowing through the intake/compressor over time. Usually lbs/min or CFM.
Surge line
The left hand boundary of the map, where the air flow is too low for the current pressure ratio. Blow off valves or Bypass valves are often used to relieve excess pressure to prevent sudden off throttle induced pressure surges.
Choke line
The right hand boundary of the map, where the turbo is approaching its flow limit
Overspeed line
The top boundary of the map, where the turbo is approaching its maximum shaft speed. Past this point, the turbo is liable to "overspin" and cause catastrophic bearing failure.
Turbo speed lines
The lines of constant turbo shaft speed.
Efficiency islands
The concentric regions on the map representing compressor efficiency. The smallest island in the center of the map is the "sweet spot", or where turbo is the most efficient.

An excellent source of more information can be found here.

Pressure Ratio

Expressed as Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \frac{P_{outlet}}{P_{inlet}}} or, more commonly,

Where

  • is manifold absolute pressure
  • is ambient air pressure.
  • is intercooler pressure drop (pressure difference between and MAP)
  • is intake pressure drop (pressure difference between and )

Alternately, if boost is known, it is approximated by . Intercooler drop is ignored here for simplicity.

Examples

Google calculator provides a handy way to deal with unit issues.

For example, with 20psi boost and 1psi inlet drop, type this into google (assuming you live at sea level):

(1 atm + 20 psi)/(1 atm - 1 psi)=

and you get:

(1 atm + 20 psi) / (1 atm - 1 psi) = 2.53330013 , or a pressure ratio of approximately 2.5

A few others:

Air Flow

Most turbo maps express air flow in terms of mass per time (commonly grams per second or lbs per minute) or volume per time (commonly cubic feet per second, CFM, or cubic meters per second.)

If you have accurate MAF numbers (i.e. your car is not modded in a way that scales the MAF readings), you can convert this directly to the desired units.

If you do not have accurate MAF numbers, but do have an approximate horsepower target, you can use the rule of thumb that 1 lb/min of air generates 10 horsepower.

Examples

g/sec

To convert grams per second into pounds per minute, divide by 7.55:

300 (grams per second) = 39.6832072 pounds per minute

To convert grams per second into m3/sec, divide by 1225:

300 / 1225 = 0.244897959

(300 (grams per second)) / ((1 225 g) per (cubic meter)) = 0.244897959 m3 / s

If you have two turbos, divide by twice that, or 2450:

300 / 2450 = 0.12244898

(300/2 (grams per second)) / ((1 225 g) per (cubic meter)) = 0.12244898 m3 / s

Horsepower

To convert horsepower to pounds per minute, divide by 10.

To convert horsepower to m3/sec, divide by 1620: 420 / 1620 = 0.259259259

If you have two turbos, devide by twice that, or 3240: 420 / 3240 = 0.12962963